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1995 ZRT800 fuel line hookup

4.6K views 8 replies 3 participants last post by  Bknight99  
#1 ·
First off hello everyone! I recently "inherited" this sled from my bro in law. He had a fire in the engine bay and burned up all the fuel lines and part of the wiring. I got the wiring figured out and the carbs cleaned and rebuilt, I just am not sure what port is what. I'd appreciate any help! Oh it has 2 fuel pumps which I'm assuming are hooked in series? Thanks again!
 

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#4 ·
For your fuel lines, the biggest hose nipple on each carb is going to be your inlet. if you look at your first picture, it's the hose nipple on the right. The other two are going to be your vents. basically they have a chunk of hose that'll loop over the carb on each side. The inlet is 1/4", the two vent lines are 3/16". Good luck!
 
#6 ·
another popular thing to do with the 95 is replace the two pumps with a single 3 outlet high volume from the later years. I believe 95 was the only year with two. I plan on doing this soon myself just to get rid of all the pieced together "rail" type contraption i currently have.
 
#8 ·
Yeah, and i think it will clean it up quite a bit. With the factory set up there seems to be quite a bit more opportunity for leaking with all the T fittings and short pieces of hose. And if you have the carbs out, now is the time. One other thing if you do go that route, make sure you plug off the pulse line under the carb on any you are not using. This is a little nipple under the reed block.