Wasted spark single cylinder engines do all kinds of weird things with timing. My 04 400 ran 22 degrees out of time.
Check your tensioner and look down the cam chain to check the guides. You should pull the head and make sure valves didn't contact piston that far out of time. I don't believe cat builds interference fit heads so you SHOULD be ok but still worth a look.
Did you check piston position using a stick/screwdriver or are you just TDC on flywheel? Pull spark plug, put something long down the hole to move with the piston, ensure piston TDC is at timing mark TDC.
BEFORE YOU REMOVE the cam gear... Run a piece of mechanics wire through the chain under the gear. If the chain drops down I believe you need to split the other side of case to recover it. It sucks.. trust me.
I feel it's highly unlikely they had the flywheel off ever, you need the special puller, they didn't fail on those rigs.
Eratic spark.. cat runs a wasted spark system, it sparks every TDC, not just compression, makes it look weird visually and to the brain.
Check your tensioner and look down the cam chain to check the guides. You should pull the head and make sure valves didn't contact piston that far out of time. I don't believe cat builds interference fit heads so you SHOULD be ok but still worth a look.
Did you check piston position using a stick/screwdriver or are you just TDC on flywheel? Pull spark plug, put something long down the hole to move with the piston, ensure piston TDC is at timing mark TDC.
BEFORE YOU REMOVE the cam gear... Run a piece of mechanics wire through the chain under the gear. If the chain drops down I believe you need to split the other side of case to recover it. It sucks.. trust me.
I feel it's highly unlikely they had the flywheel off ever, you need the special puller, they didn't fail on those rigs.
Eratic spark.. cat runs a wasted spark system, it sparks every TDC, not just compression, makes it look weird visually and to the brain.