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i am in process of doing a 81mm engine swap on my 92ext 550, i have 580 cylinder heads, and i also got my hands on a 580 81mm bore cylinder, so i know thats as far as they can be pushed cylinder wise but what other mods can i do? im looking to push it to its max.
 

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x2 on bigger carb and pipe. You may want to also look into no slip drive sprockets. These will let you run your track looser and therefore less friction (faster). i use synthetic oil and have noted a difference in performance and a mileage increase. The thing to keep in mind is faster = $$$$$$$$$$. link to sprockets (hope it works)
No Slip Drive Sprockets | Hi-Performance Engineering
 

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Twin pipes if you can fit them in there. Lol

After pipes,porting, make a better flowing intake but keep the box.

Start looking at weight savings. ie pipes, stingers, aluminum gears. Chromo suspension. But this gets $$$$ real quick
 
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