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Theres one you can acsess from the bellypan, and another that runs behind/under the fuel tank near the steering column.. Don't know if you can see that from the bottom.. but all are worth checking.
 
Yes it was a recall on the 03 and 04 models. I recomend everyone doing this. I looked at mine today and found wear on it just zip tied a heavy piece of ruber to it. Also check your gas line while your under there and make sure its not wearing as well. It should have a protector on it but mine was starting to wear.
 
Stupid question....all references are to the F7 and Sabercat 7, does this issue present itself in the F6 also? I have an '06 F6 and my brother has an '04 F6...I 'spose we better check this too????????
 
Discussion starter · #26 ·
Copy of Service Bulletin

Looks to cover all 2004 models, but seems more of an issue with the 700's.



Date: December 29, 2003
Bulletin No: 2004-1-10
Affected Models / VIN:
Product Line: Snowmobile
Subject: Coolant Hose (Engine-to-Front
Heat Exchanger)
All 2004 Firecat and Sabercat Models
Condition: It has been determined that the coolant hose (engine-to-front heat exchanger) may come into contact with
the lower bulkhead and engine housing. If this condition exists, the hose will wear through resulting in the
loss of coolant and engine failure.
Solution: It is highly recommended that a section of affected Coolant Hose (p/n 0610-572) be removed to prevent the
hose from coming into contact with the bulkhead and engine housing.
? NOTE: Retain the removed section of the hose for warranty purposes. The section of hose needs to be
returned to Arctic Cat to receive credit for the service work. You must hold the affected part for 90 days.
Within the 90 day holding period, Arctic Cat will send you a parts return notice.
Parts: Not Applicable (No Parts Needed)
Warranty: A labor allowance of 0.4 hr will be paid per affected snowmobile.
Cat Tracker Claim: Enter BS200410 in the Complaint section.
Manual Claim: Enter 0410 in the Complaint section.
? NOTE: Please remember that when submitting a claim, make sure to always enter the current mileage
of each affected snowmobile. In order for Arctic Cat to accurately assess warranty claims, an accurate
recording of mileage on snowmobiles with warranty claims is important.
ATTENTION
This service bulletin expires December 29, 2004. To ensure that the necessary service work is completed
in a timely manner and that this issue can be resolved, Arctic Cat is requesting that all service work
be completed prior to December 29, 2004. All warranty claims directly related to this issue will not be
honored after December 29, 2004.
Service Bulletin
Printed in the U.S.A. ®™ Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701 1203
FunOutfitters I Arctic Cat Parts I Free Mechanical Help I 866-531-0123
 
Discussion starter · #28 ·
Very good picture of the problem. Right on the bottom of that bend in the hose was my $2300 problem. Looks like it was corrected by 2005.
 
You still need to look at it when you have a 05-06 700, the wire loom wears out with the vibration of the motor and later the hose makes contact to the chassis.
 
Interesting

Ok I pulled my pan off today and looked at it. My s/c is an 05 700 looks like it has some cover over the hose. It looked to be in good shape. I took a picture will see if I can post it
http://i149.photobucket.com/albums/s41/71delta88/DSCN3357.jpg

Correct me if im wrong but that picture looks like the fuel line not the water line. your water line should run directly across from the fuel line and should go from the water pump to the front heat exchanger. Its real curvy and only about 5 inches in length. (the water line) haha
 
good pic of the problem, on my '06 F6 mine looks exactly like the picture...i took a piece of rubber hose and sliced open and wrapped around problem area and zipped tied on .... will post pics when feel a little better....
 
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