Arctic Chat : Arctic Cat Forum banner

97 ZR 580 drive shaft bearing replacement

1 reading
4.7K views 2 replies 3 participants last post by  Dave12  
#1 ·
The speedometer cable is fine on my 97 ZR 580 but when I took off the outside flange that the speedo cable hooks up to under the secondary, the bearing is shot. I am not a mechanic but I know enough to get by and want to try and fix this myself. (one way to learn) Can anyone point me in the right direction with pictures, parts etc. to repare/replace the bearings.
Thanks
 
#2 ·
pull the chain case apart and remove the chain and sprockets. There is a drain on the inside of the tunnel to drain the oil. Remove the suspension, then remove the bearing retaqiners from the chain case and the speedo drive side. Slide the shaft towards the chaincase and then drop down the oppposite side and pull it out. Watch where the bearing is placed to the speedo side and put that bearing on and lock it into place. After that reverse the removal sequence and you will be good to go. Watch the front arm of the rear suspension so it does not buckle under when you pet the suspension back in.
 
#3 ·
There is a YouTube video of a guy doing it on an older Arctic Cat but the process is the same. I'm no mechanic either but I've done it twice now on 2 different sleds, 1 with reverse and electric start which adds a whole bunch of extra stuff to take off (and remember how it goes back on). Also lots and lots of threads with pics on this forum and others. Google "arctic cat drive shaft bearing" and you'll find plenty of info.

It's really not a bad job. Some guys do it without dropping the rear suspension. I think it's easier if you do and it gives you an opportunity to give it a good once over checking the wheel bearings, shocks, replace sliders if necessary. Also a good time to change/upgrade your track if you're considering that.

Pay attention to how things came off and take lots of pics as you go to refer back to if you get stuck and can't remember something.

An extra set of hands is very helpful if you have someone that can help you.

Feel free to PM me if you have any questions or post them here...lots and lots of help available.

Dave