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  1. Z/ZL/ZR/ZRT/T-Cat/EXT/JAG/Cougar
    Does anyone have the full wiring diagram for a 93 Tcat? thanks
  2. Z/ZL/ZR/ZRT/T-Cat/EXT/JAG/Cougar
    I purchased a 1997 ZRT 600 as not running. I fixed the problem, didn’t do anything electrically. I got it running but had to pull plugs to get it to turn off. I’ve tried multiple things. Cleaned electrical plugs, used dielectric grease around the three plugs under coolant reservoir, on the...
  3. Z/ZL/ZR/ZRT/T-Cat/EXT/JAG/Cougar
    I have a ZRT 800 with no spark. (purchased it this way) its beginning to blow my mind on why it wont work. Stator tests out fine but for the life of me when i pull it over i cant see any voltage coming out of the stator. Key and tether were eliminated by previous owner (not sure how it was...
  4. Z/ZL/ZR/ZRT/T-Cat/EXT/JAG/Cougar
    Hello, I have a 2000 ZRT 600 and the belt is slipping into the clutch (Secondary clutch). i have a 1995 zr580 clutch on it. I have replaced the belt, cleaned the clutch, and took washers in and out between the clutch plates.We have a clutch kit (Primary) that requires a yellow spring in the...
  5. Z/ZL/ZR/ZRT/T-Cat/EXT/JAG/Cougar
    I posted this in the wrong spot, so i thought I would post it here, I want to get into grass & ice drags, but have no idea where to start. I have a 1996 ZRT 600 that I completeley rebuilt mechanical wise with SPI Teflon coated pistons, V Force reeds & I plan to remove the Air Box and put on...
  6. Z/ZL/ZR/ZRT/T-Cat/EXT/JAG/Cougar
    Hello all. I am new to this site, but not new to the sport.I have been around sleds my whole life. LOVE THS SPORT!!!Clap I was wondering about installing an aftermarket can on my 97 T-cat. I have heard mixed reviews on these. Some say they add some HP (web site claims 2hp increase) and some say...
  7. Z/ZL/ZR/ZRT/T-Cat/EXT/JAG/Cougar
    Hi guys, I own a 2001 ZRT 600 that I just purchased some time ago as a fixer upper. Have most everything done and it has been working pretty good. Out the last two days and put on approx 70 miles just playing around. Love the feel of a triple by the way! I am having a problem trying to get...
  8. Z/ZL/ZR/ZRT/T-Cat/EXT/JAG/Cougar
    I have a 1996 ZRT 600 that just started making a knocking noise on the clutch side. The knocking is mort noticable when starting and stopping, and the sled actually is a little jerky. I can also smell the belt burning when I am getting going. Any idea if this might be a bearing, or something...
  9. Performance/Racing
    I am building a zrt 600 drag sled in a completely different chassis. There would be problems trying to fit a jackshaft and chaincase in here. So we are thinking on direct drive. We would have the secondary on the speedo side and the brake on the chain side. We have access to a good machinist and...
  10. Z/ZL/ZR/ZRT/T-Cat/EXT/JAG/Cougar
    Looking at buying a 99 zr 500 efi liquid with 2100 miles, or a 99 that is carbed liquid with 1750 miles , is the 500 of that year reliable or should I run for the hills. Any advice or experiences would be very helpful.
  11. Z/ZL/ZR/ZRT/T-Cat/EXT/JAG/Cougar
    Hi there got a 98 tcat. The chain keeps skipping under hard acceleration. I know its not the track. That's tight and has no slip drive sprocket. Last year it snapped a chain. Put a new one on. It still skips and its under good tension. Is there any race sprockets or something available. I think...
  12. Z/ZL/ZR/ZRT/T-Cat/EXT/JAG/Cougar
    Anyone one know if this is a easy swap and what needs to be done? Exhaust? Clutches? Its a complete and running 1995 Thundercat 900 and a complete and running 2000 ZRT 600. Im almost certaing the motor will mount just fine but figured the exhaust would be an issue being the exhaust for the 900...
  13. Z/ZL/ZR/ZRT/T-Cat/EXT/JAG/Cougar
    hey guys, first off i have a 96 zrt with a lazy engine, i have all the front end parts for the aglt mod and a nice and tight 97 tcat 900 engine and fully rebuilt rear skid (the t cat got so smashed). i want to put it all together and was just wondering if anyone else did this. and this may be a...
  14. Z/ZL/ZR/ZRT/T-Cat/EXT/JAG/Cougar
    Ive read alot about swaping skids for newer ones. I just want to simply know what would be the best and easyest for me to do. I have a 96 EXT EFI 580. I like to ride hard and off trail & hit the odd jump but still do alot of trail riding. So what i want to know is should i swap it for a newer...
  15. Z/ZL/ZR/ZRT/T-Cat/EXT/JAG/Cougar
    I'm rebuilding a 1996 ZRT 600 from top to bottom & I want to what kind of performance mods (engine, suspension, etc) I can do. I want it to be a trail/drag sled. I don't plan on doing a boaring. Any tips will be very helpful.
  16. Performance/Racing
    Im rebuilding a 1996 ZRT from the ground up. I want it to be a trail/drag sled. Does anyone know of some performance mods ( engine, suspension, etc) I should do? I am already rebuilding the engine with SPI teflon coated pistons. I don't want to doing any boaring. Any tips will be very helpful.
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