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  1. Z/ZL/ZR/ZRT/T-Cat/EXT/JAG/Cougar
    I have a 1998 ZL500 that is in great shape. It had been taken care of very well over the years. It starts up on first or second pull and everything seems great but I had it in for service and had them look it over and do a leak down test. They are recommending to replace the clutch and...
  2. Z/ZL/ZR/ZRT/T-Cat/EXT/JAG/Cougar
    Looking for reccomendations for piston/cylinder/sleeve kits for a 99ZR low mileage sled I just acquired. Factory vs Wiseco or other brands. Standard bore vs overbore vs big bore. What else should we replace while we have the sled apart. Factory reeds/performance reeds. Anything else I haven't...
  3. Utility ATV repair, maintenance, troubleshooting
    Well, my 300 4x4 has smoked when I start it since I bought it this spring... I knew then that this would be a winter project. I just tore the top end off tonight and the damage looks significantly worse than I was imagining. It appears to me that the cam chain was wearing along the sides of...
  4. Z/ZL/ZR/ZRT/T-Cat/EXT/JAG/Cougar
    well, got the 99 ZR rebuilt and as for all my earlier posts, I appreciate all the hints and tips and suggestions. All of the issues I was having with my bottom end being crap have gone. Took it out for a test spin in our crappy Ohio snow and she runs like a champ. I found that the bearing...
  5. CrossFire/CF/CFR 06-11
    Hey guys, I'm new to the sledding world, bought this sled off someone. Ive had some problems with it. First being the Driven clutch was shot, so I replaced it with the 10" sheaves. I'm having problems now with my top end. It tops out at 85 MPH at 7900 RPMS. Along with problem if I really...
  6. Z/ZL/ZR/ZRT/T-Cat/EXT/JAG/Cougar
    I currently have my 99 ZR500 engine scattered across my workbench and am rebuilding my top end. I ordered a top end kit from SPI and the wrist pin is way too big. I know that 2000+ models use a bigger wrist pin than the 98-99 models but the box says "P/N: 9605PS, PISTON, ZR500/EFI '98-02, '99...
  7. Z/ZL/ZR/ZRT/T-Cat/EXT/JAG/Cougar
    I aquired the sled this winter. I rebuilt the top end, I inspected the jugs and they were nice, no gashes or visible marks, and it is said that no honing is required and the rings will seat themselves. Well I have been riding it quite a bit and it has 105 on the pto cyl and 100 on the stator...
  8. Z/ZL/ZR/ZRT/T-Cat/EXT/JAG/Cougar
    I am in the process of rebuilding my top end, but i have a question for all of you that have done this before. I cleaned out all the antifeeze and oil out of the bottom, but now i am wondering how much 2 stroke oil should i put back in the bottom? Or any at all? Any help would be much...
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