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  1. Z/ZL/ZR/ZRT/T-Cat/EXT/JAG/Cougar
    Looking for reccomendations for piston/cylinder/sleeve kits for a 99ZR low mileage sled I just acquired. Factory vs Wiseco or other brands. Standard bore vs overbore vs big bore. What else should we replace while we have the sled apart. Factory reeds/performance reeds. Anything else I haven't...
  2. General Snowmobile Discussion
    Just looking for some suggestions & thoughts on a situation I’m possibly in? Sorry for the long story below I have 94 Wildcat EFI, over the weekend while I was hitting some trails, sled all of a sudden started to bog bad so I cut the motor, found that my coolant was almost completely gone &...
  3. Z/ZL/ZR/ZRT/T-Cat/EXT/JAG/Cougar
    Hello, I recently picked up a 02 Z440 Sno Pro Fan. I'm in the process of doing an entire engine rebuild on it and I'm having a hard time finding pistons for it. All of the ones I find are either for the standard Z440 or for the ZR440 Sno Pro. I know the standard Z440 pistons are different from...
  4. Z/ZL/ZR/ZRT/T-Cat/EXT/JAG/Cougar
    Hi I've got an 1999 Z370 without an engine, what other engine would fit? Thinking about putting an zr600 engine in it, but are the engine mounts the same? Any ideas or thoughts on this? Any info are much appreciated :)
  5. Utility Performance / Technical info
    does anyone know what heads and engine parts will work for my 2000 arctic cat 400 my wife blew it up and i need a head, cam, and rockers also a piston will 454 and 500 series engine parts work on this they look exactly the same just not sure whats different thanks any help would be great
  6. Z/ZL/ZR/ZRT/T-Cat/EXT/JAG/Cougar
    well, got the 99 ZR rebuilt and as for all my earlier posts, I appreciate all the hints and tips and suggestions. All of the issues I was having with my bottom end being crap have gone. Took it out for a test spin in our crappy Ohio snow and she runs like a champ. I found that the bearing...
  7. Z/ZL/ZR/ZRT/T-Cat/EXT/JAG/Cougar
    I currently have my 99 ZR500 engine scattered across my workbench and am rebuilding my top end. I ordered a top end kit from SPI and the wrist pin is way too big. I know that 2000+ models use a bigger wrist pin than the 98-99 models but the box says "P/N: 9605PS, PISTON, ZR500/EFI '98-02, '99...
  8. Z/ZL/ZR/ZRT/T-Cat/EXT/JAG/Cougar
    Hey guys I have a coupel quick questions for the experts. I have a 2002 ZR 600 EFI. Last year I had motor issues after driving it hard. I checked compression and one cylnder was 130 (PTO) and the other was 90. I tore it down and found that the Power Valve had caught the piston and broke a chip...
  9. Z/ZL/ZR/ZRT/T-Cat/EXT/JAG/Cougar
    Hey everyone I have an 01 zr800 and I'm thinking of doing a piston and ring kit to freshen it up , I've put a new comet 108xp primary and new ac secondary clutch w d&d clutch kit new bm single pipe and can and d&d y pipe and power breather, everything is legit just want to freshen up the motor...
  10. Utility ATV repair, maintenance, troubleshooting
    I have a 07 Prowler H1 XT 650 with 1800 miles on it. While doing around 40mph, I thought I could smell oil. Between the time I first noticed the smell and a mile later, I heard a tapping sound then a loss of power. I shut it down and towed it home. The oil resivior was dry. I'm not a mechanic...
  11. Polaris / Ski-Doo / Yamaha General Forum
    97 Arctic Cat Jet Ski Montego Cylinder Assembly stuck to head! I have an Arctic Cat Tigershark Montego that I am rebuilding, and I have come across a problem... The cylinder assembly is stuck to the block. I have tried plugging the heads with the spark plug, but the crank shaft side cylinder...
  12. Z/ZL/ZR/ZRT/T-Cat/EXT/JAG/Cougar
    I'm wrapping up a top end rebuild on my 98 ZR 600, and I'm having a real tough time with the outer o-rings on top of the cylinders. I'm doing a Wiseco kit, and the o-rings that came in it just don't seem big enough (ring diameter too small). I seat one side, and when going to the other it just...
  13. Z/ZL/ZR/ZRT/T-Cat/EXT/JAG/Cougar
    I am in the process of rebuilding my top end, but i have a question for all of you that have done this before. I cleaned out all the antifeeze and oil out of the bottom, but now i am wondering how much 2 stroke oil should i put back in the bottom? Or any at all? Any help would be much...
  14. Sled Mods & Tech-Tips
    Hey guys, I finally made a leap into the liquid cooled sled world. I just got a nice 94 ext 580 for dirt cheap ($200) due to low compression on one side. I have seen on this site a few times that a broken skirt isn't uncommon for a 2000 mile sled. I got the stuff coming to do a pretty decent...
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