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  1. Z/ZL/ZR/ZRT/T-Cat/EXT/JAG/Cougar
    Hey guys looking for some advice , I have a 01 zr800 carb and both my clutches were junk (cracked secondary sheave and bushings in primary weights went bad so I got a new secondary and a comet 108xp primary for 350$ with a d&d single pipe clutch set up. ) I need a new belt and was curious what's...
  2. 4 Strokes
    I have an 09 TZ1 that is set up wrong for our sea level. Can only get 50 mph out of it. Need to put in different wieghts and change helix out . Need to know what not to do and what tools needed to do it. Any tricks of the trade would be great to know also. Thank you for any help and advice.
  3. Z/ZL/ZR/ZRT/T-Cat/EXT/JAG/Cougar
    was going to go for a ride later today but first i was going to pull off my clutch and clean it up and inspect it, i got the right puller but when i put it in and try to tighten it to pop off the clutch, it gets real tight then the fixed sheave (i think its called) starts to move so i cant...
  4. Z/ZL/ZR/ZRT/T-Cat/EXT/JAG/Cougar
    i was going to take off the primary clutch on my ext to rebuild and clean but i noticed its not a normal hex bolt, it looks to be an allen key, ive try the allen key i have here at home but all are to small, can someone tell me what size it is, or if its even a allen key? thanks
  5. Z/ZL/ZR/ZRT/T-Cat/EXT/JAG/Cougar
    I was looking to take of my primary clutch on my 96 ext efi 580 deluxe, but its not just a normal hex bolt, it looks to me like its a allen key but im not sure what size. i tryed the biggest allen key i had here at home but its still to small. i was wondering if anyone knew the exact size of it...
  6. Utility ATV repair, maintenance, troubleshooting
    Has anyone had issues with a clutch nut backing off by itself? I have a '07 650H1 and mine has done this four times now. It is a stock machine and I have taken it to three different shops to fix this now. It only last about 15 miles max. Could a bad bearing or clutch cause this?
  7. Z/ZL/ZR/ZRT/T-Cat/EXT/JAG/Cougar
    I have an 01 zr 800 with stuff like d&d power breather and a black magic single pipe and can, the problem is that the d&d clutch kit in my sled is for twin pipes (I think) previous owner took the twin pipes off and put the bm single (didn't like finnicky twins) but he never clutched it for the...
  8. Z/ZL/ZR/ZRT/T-Cat/EXT/JAG/Cougar
    Hey guy, I have a 2001 zr 800. I know there are a few different year primary clutches that will work in it. I just wanted to know for sure before I drop the money on one. Wanted to know if someone could tell me what years and models that will work for the 01. Thanks
  9. Firecat/Sabercat
    Hey guys, I have a 2004 Sabercat 700. I was riding doing about 50 mph, and all of a sudden I heard a clunk and the power just drained right out from underneath me. I came to a stop and when i tried to hit the throttle the engine just rev up to 3500-4000 RPM and wouldn't move. I...
  10. Firecat/Sabercat
    Hi, I have a question about my secondary clutch. I took it off the machine and inspected and cleaned it up - getting ready for when the snow comes. Everything looks good. My question is should I put a bit of grease on the shaft where the two sections slide apart from one another? I'm...
  11. Z/ZL/ZR/ZRT/T-Cat/EXT/JAG/Cougar
    Hello everyone i have a 99 zl 600. i am trying to find out what a good clutch set up would be and reuse any parts that i can. i know i got to get a new prime spring cause the one that i had broke. I got a PSI clutch kit with a 56/40 helix 10/al wights and a stock yellow in the secondary...
  12. Z/ZL/ZR/ZRT/T-Cat/EXT/JAG/Cougar
    I've been riding sportbikes for 9 seasons, and just now picked up my first sled. I live in Minnesota, and will mostly be ditch-banging and trail riding this winter. It's a stock 1994 Arctic Cat EXT 580. I all ready plan on putting on new hyfax, plastic skis, and a bar riser. The only two...
  13. Utility Performance / Technical info
    Trusting that my reworked clutches and the new Teryx belt will hold up I would like to thank VForceJohn for his fast response in machining and upgrading my clutches. Especially his patient support in guiding me trough installing and answering very timely any of my questions in regards to...
  14. General ATV Discussion
    Hello, Thanks for any assistance anyone can offer. I just purchased a used 2004 AC Youth 90 CC for my son. It ran fine, till dad (me/genius) decided to get on it and gun it like i was in a Nascar Race, did i mention i weigh 250lbs? Anyways shortly after, we noticed a ticking which seemed to come...
  15. Panther/Pantera/T570/Touring
    I just bought a new T570 and have had a few issues within the first 200km, even while following proper break-in procedures. First being that the track rubs on the tunnel, even after realignment, my dealer told me not to worry about it. Secondly, after very few kilometers it has started to...
  16. Z/ZL/ZR/ZRT/T-Cat/EXT/JAG/Cougar
    Just got a sled and have been working on it, finally got out for a test run. On the trail it runs fine a little slow off the line but 10-60mph is no problem. But as soon as I stop in some powder or aimed up a hill the power is gone the clutch is spinning, but not engaging the belt to move the...
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