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  1. Z/ZL/ZR/ZRT/T-Cat/EXT/JAG/Cougar
    Hey everybody, got a question that I'm sure has been asked, but I did some searching and can't find it. I was changing brake pads on my '96 Cougar 550 2-up today, and right as I'm finishing up, my spring clip pliers yeet the clip into the abyss. Does anybody happen to know the size and/or...
  2. Utility ATV repair, maintenance, troubleshooting
    I have a 1996 Arctic Cat 454 bearcat 4X4.. it ran one day then buddy's son in law took it to fix oil leak in bottom end and now after getting tired of it not being done it was brought to me but now there is no spark? Have replaced the coil and pickup coil...so now Coil and spark plug wire and...
  3. Z/ZL/ZR/ZRT/T-Cat/EXT/JAG/Cougar
    I have a 1996 ZRT 600 that just started making a knocking noise on the clutch side. The knocking is mort noticable when starting and stopping, and the sled actually is a little jerky. I can also smell the belt burning when I am getting going. Any idea if this might be a bearing, or something...
  4. Z/ZL/ZR/ZRT/T-Cat/EXT/JAG/Cougar
    i was going to take off the primary clutch on my ext to rebuild and clean but i noticed its not a normal hex bolt, it looks to be an allen key, ive try the allen key i have here at home but all are to small, can someone tell me what size it is, or if its even a allen key? thanks
  5. Z/ZL/ZR/ZRT/T-Cat/EXT/JAG/Cougar
    I was looking to take of my primary clutch on my 96 ext efi 580 deluxe, but its not just a normal hex bolt, it looks to me like its a allen key but im not sure what size. i tryed the biggest allen key i had here at home but its still to small. i was wondering if anyone knew the exact size of it...
  6. Z/ZL/ZR/ZRT/T-Cat/EXT/JAG/Cougar
    Hello, I have a 1996 ZRT 600 with what appears to be a bad stator. I sent the stator in to be rewound and have received it back. I reinstalled stator, but now the sled won't start (it would at least start before sending the stator in). I pulled the stator and re-checked the resistance specs...
  7. Z/ZL/ZR/ZRT/T-Cat/EXT/JAG/Cougar
    Hello, this is my first post on Arctic Chat. Does anyone know where the grease zerks are on this sled. I want to get them all, because i bought the sled this year, and don't know the last time they were done. Also whenever i move the handlebars it squeaks like it needs to be greased. Any help...
  8. Z/ZL/ZR/ZRT/T-Cat/EXT/JAG/Cougar
    i need advice on jetting my 96 zrt. its got black magic cans. and uni filters. i just blew up the pto side. center and magneto are good still. gonna put rings in it. its got 5300 on it. i am at 360s and it was runnin great before it puffed. put 100 miles on it before it happened. i just rebuilt...
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