2006 500 ATV 4x4 misfire at 20 mph and secondary clutch issue - ArcticChat.com - Arctic Cat Forum
Utility ATV repair and maintenance & Troubleshooting Place your Utility ATV Repair and Maintenance questions/thoughts here... *not performance*

 1Likes
  • 1 Post By tiggershark
 
LinkBack Thread Tools Display Modes
post #1 of 6 Old 06-08-2019, 08:55 PM Thread Starter
Junior Member
 
Junior Member
Join Date: Jun 2019
Posts: 2
Thanks: 0
Thanked 0 Times in 0 Posts
2006 500 ATV 4x4 misfire at 20 mph and secondary clutch issue

First, thank you for this forum! Already learned a wealth of info! I have a 2006 500 4X4 2 up that has a few issues. After sitting in the shed (for a few YEARS), I discovered the mice felt it was a nice place to built multiple nests.... I cleaned out all of the nests, checked the wiring, cleaned out the carb... now, the bike gets up to 20 mph and then starts sputtering, almost like hitting a rev limiter. In neutral, it revs up to the max RPM without a misfire. I took the clutch cover off and the primary clutch (both in drive and neutral) expands and contracts with the proper RPM... however, the SECONDARY CLUTCH didn’t do anything as the RPM’s changed (I also almost passed out from the strong odor of mouse Urine)...In drive, as soon as the RPM’s came up and the MPH was at 20, the misfiring began again...??? The carb looks good, no leaks. Wiring was repaired... electrical? Is it the clutch? Any help would be appreciated!!!!!
Georged is offline  
Sponsored Links
Advertisement
 
post #2 of 6 Old 06-08-2019, 09:14 PM
Administrator
 
doorfx's Avatar
ArcticChat.com Admin
 
Administrator
Join Date: Jan 2011
Location: Calgary AB.
Posts: 34,862
Thanks: 3,664
Thanked 3,015 Times in 2,786 Posts
Garage
ATV: 13 700 XT trv
2010 Mileage: 800
2007 Mileage: 800
2006 Mileage: 800
Check the diodes in your fuse box. They have to face the same direction and match what is on the cover.

2013 700 XT TRV EPS :
28" Bighorns on bed linered 08 Prowler rims , Wireless winch remote, 3000LB. Warn winch, Heated front and rear grips, Cat relay wiring harness for accessories, LED light bar, 08 650 trv LTD rear box, Heated rear seat, Elka stage 3 shocks all 4 corners, Aftermarket A-arm bushings, aftermarket sway bar bushings(prototype), Deluxe brush guard bumpers front and rear, Red anodized Hause fairlead, beverage opener winch hook, Synthetic winch rope, RTR motor mount bushings, Dynojet PC5 programmer, Dynojet Autotune, [/B]

07 500 Gone but not forgotten;
Dynojet/142m/45p/3rd/3turns--Clipped and drilled--Unifilter--Easy adjust PMS--L.C.V. mod--AC Swaybar--Exhaust mod--2"Snorkels--Sanny shock bushings-- Airdam stage 1--PSC phase 2--21/ 23gr rollers--Dalton yellow spring--.7mm shim--Sanny Steerlites--RTR Flex Bracket--2 up seat / pegs--Tach--AC handguards--28" Outlaw mst's--Skull tailight--Skull shifter--Self Resetting Breakers--1" Wheel spacers--Customcncparts Steering Damper--AC deluxe handwarmers--6000k HID'S hi/lo--AC Deluxe Bumpers--Inline Fuel Filter-- O2 sensor \AFR guage--Black Magic Full Stainless Exhaust System--Wireless Winch Remote--29.5 Outlaws--Fox Podium X Rear Shocks--




It's mind over matter,If you don't mind,
It just doesn't matter

No Boost No Bottle
just balls and throttle
doorfx is offline  
post #3 of 6 Old 06-09-2019, 08:58 AM
Senior Member
 
AlexG.'s Avatar
 
Senior Member
Join Date: Nov 2013
Location: Virginia Beach, Va.
Posts: 1,810
Thanks: 161
Thanked 185 Times in 164 Posts
ATV: 2013 550 Core
you need to take the 2ndry apart. there might be a mouse house in the mechanism keeping it from moving.
But your sputtering at 20mph probably IS it hitting the rev limiter. Especially if the 2ndry isnt moving.

2013 550 Core, AC Hand Guards, Zilla 27's, RTR Steer Light & Shock Bushings, Auto Resetting Brkrs, Fnt & Rr Brush/Bumpers, RAM X Mnt & Cup Hldr, Champion 3klbs Winch, AmSteel 3.5Klbs Syn Rope, Braided Hook Strap, Rowe Anodized Billet Alum Fairlead, Bostitch 28" wtrprf box, Reese Tow Hook, DYI Web Catchers, Koplin Overfenders, Dr. Pulley Primary Sliders, 2ndry B3 Clock, DDM HID 35w 8K Kit, CREE LED light bar, green LED low beams and green Oznium 3W LED bullet running lights. 2" Moose Lift.
AlexG. is offline  
Sponsored Links
Advertisement
 
post #4 of 6 Old 06-09-2019, 03:46 PM Thread Starter
Junior Member
 
Junior Member
Join Date: Jun 2019
Posts: 2
Thanks: 0
Thanked 0 Times in 0 Posts
Diodes are all going the correct direction. I can post a video of the clutches... the bike is in neutral and the primary expands correctly as the RPM increases, the secondary does not. When in gear (high or low), the primary begins to expand then the bike misfires until it’s back to a low RPM and MPH...
Thank you all for the help thus far. I think I’ll remove the secondary next!
Any other ideas????
Georged is offline  
post #5 of 6 Old 06-09-2019, 06:16 PM
Team ArcticChat
Team ArcticChat
 
Team ArcticChat
Join Date: May 2014
Location: bc
Posts: 1,895
Thanks: 1
Thanked 195 Times in 183 Posts
Garage
I see no mention if it does this in both low and high range? When I pulled the secondary on my 2014 I found the spring packed with dust and dirt. No way it was working 100%

Sent from my SM-G950W using Tapatalk

Nothing better than riding with friends and family
zrock is offline  
post #6 of 6 Old 06-10-2019, 10:49 AM
Administrator
 
tiggershark's Avatar
ArcticChat.com Admin
 
Administrator
Join Date: Oct 2003
Location: Grand Rapids, Mi
Posts: 7,547
Thanks: 80
Thanked 550 Times in 473 Posts
Garage
Sled: 2015 ZR 8000 El Tigre' '16 ZR 6000 LXR
ATV: 2014 1000XT & 2017 700XT Camo
Diaphragm on top of the carb isnt seated correctly.
doorfx likes this.



“How is education supposed to make me feel smarter? Besides, every time I learn something new, it pushes some old stuff out of my brain. Remember when I took that home winemaking course, and I forgot how to drive?”


I want to share something with you: The three little sentences that will get you through life. Number 1: Cover for me. Number 2: Oh, good idea, Boss! Number 3: It was like that when I got here.


Up the creek without a saddle. The straw that broke the camel's neck.. Archie Bunker
tiggershark is offline  
The Following User Says Thank You to tiggershark For This Useful Post:
doorfx (06-10-2019)
Reply

  Lower Navigation
Go Back   ArcticChat.com - Arctic Cat Forum > ATV's > Utility ATV repair and maintenance & Troubleshooting

Quick Reply
Message:
Options

Register Now



In order to be able to post messages on the ArcticChat.com - Arctic Cat Forum forums, you must first register.
Please enter your desired user name, your email address and other required details in the form below.

User Name:
Password
Please enter a password for your user account. Note that passwords are case-sensitive.

Password:


Confirm Password:
Email Address
Please enter a valid email address for yourself.

Email Address:
OR

Log-in










Thread Tools
Show Printable Version Show Printable Version
Email this Page Email this Page
Display Modes
Linear Mode Linear Mode



Posting Rules  
You may post new threads
You may post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On

 
For the best viewing experience please update your browser to Google Chrome