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Old 11-25-2012, 01:03 PM   #1
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'94 EXT 580 electrical schematic

my buddy has this sled and cannot get it running. i need a electrical schematic if possible. it is injected,not carb'd
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Old 11-25-2012, 01:11 PM   #2
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Sled: 2000 thundercat 1996 ZRT 800 AGLT/136"
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Get a hold of Blaine or Kev on here. They are the electrical guru gods!!
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Old 11-25-2012, 07:33 PM   #3
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Let us know what symptom you have. Do you suspect a fuel or ignition issue? Does the fuel pump run when you turn the key? Is there good spark? Did you have the wiring apart and not sure what goes where?
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Old 11-25-2012, 09:53 PM   #4
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Kev, i suspect the issue is lack of fuel. i have not had a chance to try to troubleshoot it myself yet because of where the sled is and where i am currently. he tells me he used to hear the fuel pump run to pressurize the system when he first turned on the key(yes it is the battery efi version). he does not hear the pump now. i suspect the pump relay that they want $90.00 from the dealer. i want to try to substitute a standard bosch automotive relay to see if it will run but don't know if the oem relay has any other components inside it as in diodes, resistors, etc. i am a electrical engineer and can surely resolve his issue but need schematic to do it properly. have you ever cut open one of the oem relays? what is in there?
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Old 11-30-2012, 06:24 PM   #5
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schematic anyone??
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Old 12-01-2012, 04:22 PM   #6
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ATV: 50cc
I picked up a relay for about $20 from an automotive supply place. They matched it up for me and worked fine. Also there's 2 relays, maybe try swapping them and see if the fuel pump runs.

This diagram is from the clymer manual. See if it helps.
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'94 EXT 580 electrical schematic-efi-wiring-diagram.jpg  
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