Join Date: Jun 2004
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650 V2 stuck primary clutch
I have a 2004 650 V2. The primary clutch has never been off, and it's stuck on the crank tight.
The threaded hole for the removal tool has already given up it's threads.
So I started disassembling the clutch to see what my options are.
The shaft has holes drilled thru it on the end....I am considering putting a bolt thru these holes, with a chain hooked to it and winching on it with my Chevys warn winch.
Might have to tie the quad off somehow to get enough pull on it.
Probably heat it up with a torch as well while it's under tension.
Option two is to finish taking apart the clutch and carefully cutting
the inner sheave
off with a grinder. Not thrilled about this option as at a minimum I'll need a new inner sheave.