Utility ATV repair and maintenance & Troubleshooting Place your Utility ATV Repair and Maintenance questions/thoughts here... *not performance*

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Old 12-19-2012, 02:13 PM   #1
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08 700EFI TRV stalls after warm up

My 700 EFI will start when cold but dies after about 10 minutes, fresh fuel, new plug, full battery charge, no codes show up. After warm it starts to sputter and smoke and then dies. It reminds me of the old chokes that stuck on and ran rich. The TPS setting is correct - middle bar. Any help would be much appreciated.
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Old 12-19-2012, 05:22 PM   #2
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how about the air filter?
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Old 12-19-2012, 08:32 PM   #3
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The air filter is clean just serviced it, but I think you may be right about there not being enough oxygen in the mix.
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Old 12-19-2012, 10:36 PM   #4
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What kind of oil did you use and what kind of filter is it?
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Old 12-20-2012, 05:22 AM   #5
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The filter is the original stock unit, no damage to the foam or plastic mount. I haven't oiled it yet, just cleaned it with soap and water. I thought I would leave the oiling until I get it running properly to allow as much air flow as possible.

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Old 12-20-2012, 01:13 PM   #6
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Try loosening the gas cap, I've seen the tank vent up under the rear plastics get plugged up. Just a thought.
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Old 12-20-2012, 07:06 PM   #7
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Thanks for the tip, unfotunately loosening the cap didn't help. I really need to get it running to plow the snow when it arrives. If not I'll have to shovel the 150 ft drive and then we'll both end up on the flip side.
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Old 12-20-2012, 07:58 PM   #8
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im thinking, valves or tps is on the way out.....or maybe maybe idle speed control.

Id be checking the valves, have you adjusted the tps hot? it is to be set at running temp


any chance the fuses or relays were taken out?....Id try checking them all and maybe swaping them around. may be low fuel pressure to
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Old 12-20-2012, 08:37 PM   #9
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Thanks Mark, the TPS was set with the engine warm but not at full temp, it died before it got there. I haven't checked the valve clearance. The fuses are all okay but I did have problems with the fan fuse blowing and changed the temp sensor. The injector is providing lots of fuel and because the bike runs so rich when hot, fouling the plug, I think its not getting enough air in the mix. The valve clearaance may be the problem but I'm too old to tackle that in this weather. I knew it was a big mistake to convert the garage to an office. May be time to take it in and let them have a look.
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Old 12-21-2012, 11:11 AM   #10
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check the o-ring on your map senser(top of the throttle body)
i had one split on me
my machine ran real rich and started chugging black smoke
real rich,,if i gave it 1/4 throttle it would run(not good)
but as soon as you let off the throttle it died instantly..
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