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Old 01-30-2015, 10:08 AM   #1
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How your braking system works

This is how it works:

The hand control applies pressure to both front wheel calipers and one rear wheel (trailing) caliper equally as there is no proportioning valve like a car. There is no caliper on the left rear wheel on any cat utility model.

The foot brake operates only the front (lead) caliper on the right rear. This is on 2006 and older two right rear caliper models. This is referred to as the auxilliary brake in the parts breakdown.

How your braking system works-imageuploadedbytapatalk1430846261.148157.jpg

2003 and older have a mechanical foot brake so this does not apply.
How your braking system works-imageuploadedbytapatalk1430836398.588712.jpg
How your braking system works-imageuploadedbytapatalk1430836409.405805.jpg

2007 and up only have one ( trailing) caliper on the right rear but it still works the same, as the foot pedal has its own master cylinder with a brake line going directly to the same (trailing) caliper.
There are models in 2008 and later that have the single caliper in the leading position on the right rear. It operates the same however.

The foot operated master cylinder has its own reservoir under the seat and the hand control has its reservoir on the hand lever.

When you apply the foot brake it will lock up both rear tires as the diff is locked side to side.



On the older system (2caliper rear) the foot pedal has been known to not work very well but with a new master and new fluid it should work like new.

On the newer system(1 caliper rear) the brake line from the handle bar control lever (master cyl.) and the brake line from the foot pedal master cylinder are both connected to the one rear caliper.



So long story short when you use the handle bar lever you get all wheel braking. When you use the foot pedal you get two wheel rear braking.
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Old 05-05-2015, 09:54 AM   #2
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Sled: 16 Bearcat XT, 06 T660 TT, 05 S/Cat 600
ATV: 03 400 4x4 auto FIS, 05 300 4x4
Here's pic's of a 2003 400 FIS. Mechanical Auxiliary brakes stop in 2003 but continue on the 300's for 2004 and 2005 model years.
Attached Thumbnails
How your braking system works-img_0568.jpg   How your braking system works-img_0569.jpg  
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2003 A/C 400 auto 4x4 FIS
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Old 05-05-2015, 10:20 AM   #3
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ATV: 03 400 4x4 auto FIS, 05 300 4x4
Pic's for the 2005 300
Attached Thumbnails
How your braking system works-img_0570.jpg   How your braking system works-img_0571.jpg  
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Current Sled rides
2005 Sabercat 600 EFI LX
2006 T660 Turbo Touring
2016 Bearcat 2000XT

Past Sled rides
1993 Pantera 550 EFI
1980 El Tigre 6000

Current ATV rides
2005 A/C 300 manual 4x4
RTR Bushings


2003 A/C 400 auto 4x4 FIS
RTR Steerlites & Shock Bushings
Motobatt battery
26" Kenda Bearclaw HTR's
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