I had a couple cracks on my 2002 plastics. I bought a plastic welding kits from Harbor Freight and it worked great. The welds have held up for years now. I only did the repairs from the back side so the crack is still somewhat visible from the top side but it doesn't bother me. Epoxy didn't last for me so I bought the welding kit.
I got the welder that you hook up to an air compressor/120 outlet that's costed about $50. Since I wasn't sure which rod to use and I have spare plastics that are beat up I tried the 3 rods in the HF kit. I believe the rods were PVC, PP and ABS. After testing the abs rod worked best for me but my atv plastics are 2002 and 03. If you have spare plastics just test which rod works best. That's if you have a Harbor Freight near you.
2002 Arctic Cat 500 FIS Auto
Port and Polished Cylinder Head w/ 3 angle valve job, port matched intake&exhaust and bowl work -- 700 H1 Camshaft -- Muffler mod w/ 1 3/4" Exhaust tip -- DEI Titanium Exhaust Wrap -- Uni Air Filter -- Dyno Jet Kit -- Slide and Spring Mods -- Epi Yellow Secondary Spring -- 4- 23g Rollers -- Innovate LC-1 Wideband w/ XD16 digital gauge -- Trail Tech Vapor Display -- RTR Bushings RTR Steerlites -- Genssi 7" LED Light Bar
Last edited by spooln30; 01-31-2015 at 09:12 AM.