the differential or differential lock system has
been serviced, the differential lock cable should be
checked and/or adjusted for proper free-play.
To adjust the cable, use the following procedure.
1. With the differential lock selector in the
UNLOCK position, slide the rubber boot (A) off
the adjuster; then loosen the jam nut (B). Turn
the adjuster © to achieve 6.35 mm (0.250 in.)
of free-play measured at the end of the differential
2. Select the 2WD position on the front drive
selector switch; then turn the ignition switch to
the ON position and select the LOCK position
on the differential lock selector. The front drive
actuator should operate engaging four-wheel
NOTE: It may be necessary to turn the handlebar
or rock the ATV forward and backward to align
the differential lock splines and allow engagement.
3. Return the differential lock selector to the
UNLOCK position and listen for the front drive
actuator to operate.
4. Turn the ignition switch to the OFF position.
Tighten the jam nut securely; then install the
boot on the adjuster.
Didnt know there was an adjustment at the handlebars.... i've been foolin with the cable adjustment on the differential side!!