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Old 05-19-2012, 07:21 PM   #1
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2006 KFX 80 Quad Relay clicks when you hit starter, thats it?

Hi, When I hit the starter button on my kids 06 KFX 80 2 Stroke the relay near the battery just clicks, I can hear and feel it, after a while the starter may work, but then it may stop working after I let off the button or it may work.

Sometimes if I hook the 75 AMP start mode from the charger on to the battery itll work,

Is this a problem with the starter or the relay?

If it is the starter how do I change it? looks kinda tight any tricks?

Where can I get a pull start or a kick start for it? How do I install it?


Thanks guys the kids want to get to riding.
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Old 05-19-2012, 08:19 PM   #2
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Check all the connections from the battery to the solenoid to the starter and check the frame grounds from the battery and from the starter, also make sure the wires that go to the starter switch aren't chaffed.
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Old 05-20-2012, 04:22 AM   #3
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95% of the time this is due to a partially discharged battery or a weak battery that needs replaced. Charge for at least 10-12 hours at a 2 amp rate. Could also have the battery load tested to make sure its CCA is close to rated specification. Most autopart stores have load testing equipment
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Old 05-20-2012, 06:31 AM   #4
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Ill get the battery checked also, My Battery charger says, it's charged and wont charge it anymore.
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Old 05-20-2012, 07:44 AM   #5
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Ok, Update I took out the Mulit Meter and justed started touching stuff ( after i figured out i didn't know what I was doing I put it back in the package ) I then took apart the switch it looked good cleaned it up put it back together.

I then got a jumper wire, and I turned the Relay upside down and jumped two wires and popped the fuse, I then replaced fuse and jumped two diffierent wire and the quad turned right over no prob, so I am guessing this is the problem?

How many relays are on this quad?

Ronayers.com Microfiche Kawasaki>All-Terrain Vehicle (ATV)>2006>KFX80>Chassis Electrical Equipment


27002 is the correct part?

Thanks
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Old 05-20-2012, 06:04 PM   #6
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Ok
I think this may be the correct one the other does only appear to have 2 Plugs and may be the rest switch.

27010

Ronayers.com Microfiche Kawasaki>All-Terrain Vehicle (ATV)>2006>KFX80>Ignition System
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Old 05-29-2012, 10:33 AM   #7
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Well it was this part put it in and running great, $20 Bucks Problem solved.

27010

Ronayers.com Microfiche Kawasaki>All-Terrain Vehicle (ATV)>2006>KFX80>Ignition System
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Old 06-01-2013, 12:11 PM   #8
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I also have a one doing same thing it had no battery when i got so i hooked jumper cables to a car batt. Switch would not work so i crossed it over on the starter with a screwdriver the motor turns over but it will not fire i need help
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Old 06-01-2013, 09:14 PM   #9
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It is not clear what your problem is, Try to explain it better and well try and help.
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